go about making a "chug-mouth" popper similar to the one below?

Easy with a ball rasp.:D

Thanks, thought it was something along those lines.

Yeah...easy as long as you are careful and take your time!:eek: If you rush you could ruin the plug or a finger or two!;)

dremel if you're not making millions of 'em ;)

if you have a router, a rounded half circle bit is the perfect tool for the job.. the faster the bit is spinning the better.

dremel if you're not making millions of 'em

I knew I bought one of those for a reason :D

Originally posted by Eben
if you have a router, a rounded half circle bit is the perfect tool for the job.. the faster the bit is spinning the better.

You could also use that bit in a drill press. Thats how I do popper mouths.

Jigman

Took your advise from an earlier post, Jigman...works great.