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Im not really sure how long it took. Cut the basic shape on the bandsaw and sanded on the beltsander. Had to make sure there were reference lines so it wouldnt get lopsided. Yes, I made the hangers from stainless wire. The holes were filled with devcon 30 min epoxt and allowed the plug to soak it down into the through wire hole. Topped off the holes with wood filler. The plug is totally sealed. Heres a pic of the hanger arrangement:
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