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Old 03-18-2009, 10:49 PM   #8
Rockfish9
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Join Date: Jan 2007
Location: Reading Mass/Newburyport/merrimack river
Posts: 3,740
so, with you fence set up on your band saw, the plug on the jig, make you 70 degree cut, move the fence, put the plug on the opposite pin and cut the other side, I leave approx 1/8" on each edge, I sometime make a few straight cuts on the band saw before moving to the scroll saw ( a coping saw also can be used) I then clean out ( rough) the cut with the scroll saw, afterwards, I finish the slot with a small sanding drum on a demel tool, be sure to round out the edges, or they will be brittle ( the mape gives them strength this was another reason I went to the maple laminate) and not hold the epoxy well...
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A good run is better than a bad stand!
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