Thread: Thick Lips
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Old 03-16-2018, 09:15 PM   #15
fishing bum wannabe
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Join Date: Oct 2002
Location: Norwell, MA
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I never bought a lip. I made my own. Not being a machinist like Paul I had to figure out how to cut and bend accurately. What i did for a layout was create a computer file that had the outline, bends and holes on it and print out a bunch of them. Then spray mount them onto the stainless stock you want to use for the lip. Drill the hole before cutting the shape. Cut out close to the outline with sharp compound sheet metal shears and grind the final profile using a grinder or sanding disk. Use a pair of vice grips to hold the lip while grinding as they get very hot very quickly. This is a good time to smooth out the edges. I used a sanding disk with 150 grit for this. I used a hand sheet metal bending brake to make the bends. The most pain part is getting the paper pattern off the finished lip.

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