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Old 12-23-2012, 11:04 AM   #35
ProfessorM
Uncle Remus
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Join Date: Mar 2003
Location: Lakeville Ma.
Posts: 14,773
Ross for me personally I prefer to do it by hand. Now if i was making 100's of darters I'd come up with something else. I do make fixtures for the front lip angle as I feel that is a very important step and that fixture makes use of a belly hole positioned plug fixture. The slope I just bandsaw, with another belly hole positioned fixture. The slope is cut about a 1/16 to an 1/8 from the finished dimension freehand and then I take a sheet of sand paper on a flat surface and do the final sanding by hand. I don't like using a belt sander myself. There is not a lot of material coming off and I feel like I can control the final dimension better by just rubbing the final wood off. I tried the belt sander, and we have a real nice unit at work, but found i made a mess out most of them and usually took too much off. I prefer to sneak up on the final size.

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