Quote:
Originally Posted by wahlie
I use plexi as well. I first figure out the plug that I want to make. I then bring it into adobe illustrator after taking detailed measurements and make a simple line art representation of it. Print that out and trace that onto my plexi. cut with a jigsaw and i'm ready to go.
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I actually throw the plug on the copier at work then cut out the shape and outline it on the Plexiglass...then ut the rough shape with the band saw and shape with the drum sander on the drill press.....usually takes me about 15 minutes if all goes well