Thread: wire bender
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Old 11-02-2004, 08:38 PM   #11
mrpogie
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Join Date: Oct 2001
Posts: 129
This is very simple to make and your loops will come out perfect every time and they can be made in about 20 -30 seconds each. Pic 01 shows the jig, all you need are the three holes that have the pins in them and one saw kerf with a handsaw. Take a piece of 3/4" hardwood and cut it so it's 1" wide. You can scew it to a workbench or clamp it in a vice which is what I do. The pins are pieces if 1/4" steel rod 1" long. The holes are two in a straight line and the end one at a 45 degree angle up. The holes have 1/16" between the edges so if you do the math, 5/16" between centers when you mark out the holes.Make the holes 1/2" deep. Next to the holes make a saw kerf that your wire will fit into so you can make the initial 90 degree bend nice and neat. Lay the wire the full width of the wood so you'll have an inch of wire before the bend. Now just follow the pictures, in the last picture I tighten up the loop by squeezing the ends together with a pair of pliers. ...mrpogie
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