Thanks all for the ideas. We all get better for the input.
Gilly, the current cushion is fastened with the top roll sliding through a plastic slot. I will design the header on the door to be made taller to accommodate a similar fastening of a new cushion to cover the whole door. Also have to take into consideration is that the glove box is taking up the top 9 inches of the console. Embarrassed to post this pic as I obviously have some cleaning to do after a couple years under the cover.... As for that little door on the side of our center consoles? I doubt it will be seeing any use after this...
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