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Plug Building - Got Wood? Got Plug? |
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11-23-2008, 05:27 PM
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#1
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Registered User
Join Date: Dec 2002
Location: North Branford,Ct.
Posts: 7,655
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Drilling tailweight hole
What do you guys use to drill a tailweight hole of 1/4, 5/16, 3/8" When you have the wire hole drilled through? I noticed when going to the larger size you have to be careful to carefully keep the bit from walking while starting. Do they make bits that have a 1/8" pilot starter bit then increase to the size of the hole you want? the step uni bits are almost what is needed but they are for shallow holes. Any suggestions?
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Billy D.
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11-23-2008, 05:53 PM
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#2
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Registered User
Join Date: Oct 2006
Location: Pembroke,MA
Posts: 784
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I do my tailweight holes on the lathe after I've through drilled the blank. That will give you the pilot hole and prevent walking.
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11-23-2008, 05:58 PM
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#3
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Hernia Pikie Maker
Join Date: Jun 2001
Location: e. prov r.i.
Posts: 1,176
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lathe
I use my lathe with a drill chuck..generally I don't drill 1/8 to 1/4 to 3/8...I thru drill and go right to 3/8...if I go slow I don't have problems 
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its no ones fault
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11-23-2008, 06:01 PM
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#4
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Plug Builder in Training
Join Date: Apr 2000
Location: wareham MA
Posts: 4,046
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I have them in most sizes in the shop .
I will see what I have left tomorrow.
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11-23-2008, 06:45 PM
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#5
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Oblivious // Grunt, Grunt Master
Join Date: Nov 2005
Location: over the hill
Posts: 6,682
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They are called step drills. If Mike doesn't have what you need you can get them at Mcmaster or Fuller Drill. Not cheap, if I recall correctly, but work great. Some guys grind their own 
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11-23-2008, 08:16 PM
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#6
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Covered in Sawdust
Join Date: Jan 2008
Posts: 358
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Forstner bit. I use the drill press and hold the plug in my hand. Haven't had a problem. If your drilling hardwoods then I would use the drill chuck on the lathe.
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11-23-2008, 08:51 PM
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#7
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Registered User
Join Date: Sep 2003
Location: Libtardia
Posts: 21,692
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I drill the tail weight hole first on the lathe, then drill for the through wire on the lathe as well... easy as pie.
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11-24-2008, 09:40 AM
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#8
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Registered User
Join Date: Mar 2008
Location: S. Boston, MA
Posts: 214
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if you have the 1/8" through-hole drilled already, it shouldn't be too hard to drill the tail weight hole, I use regular twist bits, I'll usually first drill with something around 1/4" and then move up to 3/8" but thats only because my 3/8" is a little dull. the bit should follow the through hole thats already drilled.
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11-24-2008, 11:06 AM
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#9
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Uncle Remus
Join Date: Mar 2003
Location: Lakeville Ma.
Posts: 14,773
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Quote:
Originally Posted by mikecc
I have them in most sizes in the shop .
I will see what I have left tomorrow.
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These will make it real easy for you, especially if you are not real handy with power tools or are just learning. I make my own from scratch, not drills, but pretty much on the same idea. I use a solid 5/32 pilot as that is my thru hole dia.. I can even use a hand drill if need be as they follow the thru hole but I prefer the drill press, Bridgeport.
Nebe's idea is very good too, putting the tail hole in first and then the thru hole, but I think the pilot is the better option. Good luck.
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"A beach is a place where a man can feel he's the only soul in the world that's real"
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11-24-2008, 06:13 PM
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#10
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Registered User
Join Date: Dec 2002
Location: North Branford,Ct.
Posts: 7,655
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Thanks Mike and Paul. Let me know if you have any sizes left. I was thinking of transforming my standard bits into the step design. Let me see if I can get them done.
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Billy D.
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11-25-2008, 11:12 AM
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#11
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Uncle Remus
Join Date: Mar 2003
Location: Lakeville Ma.
Posts: 14,773
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If you have access to a surface grinder it is very easy to do.
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"A beach is a place where a man can feel he's the only soul in the world that's real"
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11-25-2008, 12:44 PM
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#12
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Certified Mass-hole
Join Date: Jun 2003
Location: Jackson, NJ but born and raised in Massachusetts.
Posts: 1,223
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Why grind your jobbers drills? Keep that set as is for general use. Buy the drill dia's you need in the pilot series.
I simply drill me through hole. The go in the tail with the drill for the weight. The drill follows the 1/8 hole nicely.
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11-27-2008, 11:43 PM
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#13
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Registered User
Join Date: Feb 2008
Posts: 7
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 i would agree with charleston just take your time and get a good grip on the plug.
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