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| Plug Building - Got Wood? Got Plug? |
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12-05-2006, 11:21 AM
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#1
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Registered User
Join Date: Mar 2005
Location: Attleboro, MA
Posts: 453
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Homemade duplicator
Here's my take with a lot of help from ProfessorM...  .(THANKS I owe you a beer...or two). 
Took a couple weeks to pick away at it but I finally finished up this week. Still have some patterns to make yet. It's tough to see but I used Lexan to make my patterns from. Easy to machine and shape, plus, I have a lot on hand. I was actually able to use it on the first shot with no tweaking.......cuts like butter but will experiment with different cutters. It takes a little bit of "touch" but I am happy with the results. I'm not sure I'll ever touch a roughing gouge again.
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12-05-2006, 11:22 AM
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#2
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Registered User
Join Date: Mar 2005
Location: Attleboro, MA
Posts: 453
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12-05-2006, 01:57 PM
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#3
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Great White Scup Hunter
Join Date: Nov 2006
Location: In the Corner...
Posts: 2,251
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Very nice.........
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12-05-2006, 02:06 PM
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#4
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Registered User
Join Date: Oct 2006
Location: Riverside,Rhode Island
Posts: 50
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Nice mugz  |
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12-05-2006, 03:39 PM
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#5
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Registered User
Join Date: Nov 2005
Location: Southern Maine
Posts: 178
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Wow....That's pretty slick!
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12-05-2006, 03:59 PM
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#6
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Certified Mass-hole
Join Date: Jun 2003
Location: Jackson, NJ but born and raised in Massachusetts.
Posts: 1,223
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The dup lookd good. Try to get some clearance in that tool to help prevent some of the chatter and rough surfaces. It will mean alot less sanding.
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12-05-2006, 04:05 PM
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#7
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Registered User
Join Date: Mar 2005
Location: Attleboro, MA
Posts: 453
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Quote:
Originally Posted by Charleston
The dup lookd good. Try to get some clearance in that tool to help prevent some of the chatter and rough surfaces. It will mean alot less sanding.
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Clearance? Please Explain |
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12-05-2006, 05:15 PM
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#8
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Uncle Remus
Join Date: Mar 2003
Location: Lakeville Ma.
Posts: 14,773
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Looks great. I think he means what we discussed about the insert I told you about. It has a for lack of a word I can't think of right now a cupped cutting surface on top, very sharp edge designed for cutting soft material like aluminum. The flat top surface cutter you are using basicly forces the wood off the plug and causes tearing of the wood. The sharper edged insert actually cuts the wood, thus smoother results. I hope that is understandable.  P. |
"A beach is a place where a man can feel he's the only soul in the world that's real"
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12-05-2006, 07:22 PM
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#9
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Registered User
Join Date: Mar 2005
Location: Attleboro, MA
Posts: 453
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Gotcha......I see what you mean now. I will look for one. Know the technical name?
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12-05-2006, 10:32 PM
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#10
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Certified Mass-hole
Join Date: Jun 2003
Location: Jackson, NJ but born and raised in Massachusetts.
Posts: 1,223
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Take a look at some of the carbide inserts that are made for insertable tooling. Find one with a nice cupped center that blends up to mnice sharp sides (allowing the wood to be cut clean). Make a square holder the same dims as the tool in the dup now. You'll be all set.
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12-05-2006, 10:46 PM
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#11
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Registered User
Join Date: Dec 2004
Location: North Fork
Posts: 2,260
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Quote:
Originally Posted by Mugz
Gotcha......I see what you mean now. I will look for one. Know the technical name?
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Indexable carbide insert with a chipbreaker. |
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12-06-2006, 09:15 AM
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#12
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Registered User
Join Date: Mar 2005
Location: Attleboro, MA
Posts: 453
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Like this? I couldn't find a triangle shaped bit that was cupped. I can find some triangle cutters that have 11 or 15 degree clearance though but not cupped.
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12-06-2006, 09:18 AM
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#13
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Certified Mass-hole
Join Date: Jun 2003
Location: Jackson, NJ but born and raised in Massachusetts.
Posts: 1,223
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Quote:
Originally Posted by Mugz
Like this? I couldn't find a triangle shaped bit that was cupped. I can find some triangle cutters that have 11 or 15 degree clearance though but not cupped.
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These inserts are for Milling operations. Look for Turning operations
They are exactly what you need.......or simply ask eastendlu  He knows all about that stuff! |
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12-06-2006, 11:32 AM
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#14
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Uncle Remus
Join Date: Mar 2003
Location: Lakeville Ma.
Posts: 14,773
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Yes chip breaker, lu is right . I told you I have exactly what you need but it will cost you as I need to buy them. The one above is not for aluminum. You need something that is made for aluminum or plastic not hard materials like stainless, etc. and a 30 degree angle at the tip so you can get into small dia. next to larger dia.'s. You also need the correct hold down screw too if you are going to make your own holder. P.
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"A beach is a place where a man can feel he's the only soul in the world that's real"
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12-06-2006, 09:44 PM
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#15
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Registered User
Join Date: Oct 2002
Location: Kentucky
Posts: 1,442
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 I'm always impressed by the metal work some of you guys do. I'm lucky if I can mill out a weight slug cavity in a blank mold!
Jigman |
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