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Plug Building - Got Wood? Got Plug?

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Old 11-08-2012, 12:37 AM   #1
Linesider82
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Getting Started

I received a Jet lathe from a good friend in June and I would like to start turning lures as winter approaches. That being said, I do not know where to start. This is more intimidating than tying flies for the first time, and I'm sure these questions have been asked before but I'm certain new ideas abound. I've been tying flies for the last 6 years now. I assume the thru wire, hardware, and hook components are for the most part do it right or lose a fish. I would like to fumble with weight placement etc, however I would prefer to begin with the "right" base materials.

1) Tool Recs.

2) Wood stock Recs, best 3 or your recommended #1 for type plug.

3) Sealers & Paint

Thank you in advance for your time and input. -Matt
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Old 11-08-2012, 06:31 AM   #2
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No end of info if you search.

Tools start with a roughing gouge, a skew, a parting tool, some calipers, and a book or video of how to use them. Face mask and respirator.

Wood go with pine, soft maple, and AYC

Paint, seal with varnish/mineral spirit mix 60/40, prime with whatever, spray with createx if you have an air brush, paint cans if not, clearcoat with epoxy. If you go the paint can route use their primer first.
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Old 11-08-2012, 07:46 AM   #3
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Safety! If you've never used a lathe be careful they can be very unforgiving.

If you do a search at the top of the page you'll find some great info. here. Also keep an eye open for the plugfest this site puts on in the early spring lots of builders there willing to share very helpful info.

Good luck it's alot of fun and very addicting.
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Old 11-08-2012, 08:10 AM   #4
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If you get into it I recommend getting a Lee lead pot (melter) gives you more flexibility that using bought lead sizes and saves money in the long run...

It is a great hobby but warning... the costs do add up

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Old 11-08-2012, 09:31 AM   #5
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My one saving grace in this "project" is that the same friend who gave me the lathe owns a furniture business and his scrap material gets loaded to pallets and shipped to me! AYC? amer. yellow cedar...
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Old 11-08-2012, 09:56 AM   #6
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Alaskan yellow cedar.
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Old 11-08-2012, 11:58 AM   #7
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Welcome, Linesider.

You're in the right place -- lots of experienced and friendly builders here that provide great support and advice.

I've only been building for a couple of years, but here's what I have to offer:

Consider safety equipment as your number one initial concern. For yourself you'll need a face shield and particulate respirator. To further protect yourself and to protect your family and pets, you will need to control wood dust. A dust collector and air filtration system are important safety items. Wood choice is also a factor here, as people are more allergenic to some wood types than others. For example, I do OK with AYC dust, but my buddy and cat have serious respiratory reactions to it. When you settle in on initial wood types for the types of lures you want to build, make sure you research common reactions to their dust.

Consider what matters to you most in a plug. If you just want solid, no-nonsense fish-catchers then it might not make sense to invest in air-brushing equipment, fancy epoxy-turners, etc for your finish work. There are a lot of guys out there with great -- even excellent creations painted solely by rattle cans and protected by commonly-obtained epoxy.

For sealing, I like to use epoxy for all wood types -- but you will find a lot of opinions on this.

You also might want to consider focusing on just one or two types of plugs in the beginning -- that approach might narrow your initial tool and stock expenses.

Good luck, keep asking questions, and welcome to a great hobby.
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Old 11-08-2012, 01:24 PM   #8
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Thanks guys, I appreciate the safety concerns always #1.
Anyone have pics of their shop/bench setup with a general width/depth dimension, I was scoping out areas of my basement and want to mark-out how much space is required. Maybe comment if you like your work-area setup, wish it were larger, organized differently, does it double as your home's work bench etc. Thank you.
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Old 11-08-2012, 01:42 PM   #9
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Linesider if your interested in have a bunch of plug building articles from here, otw and the fisherman magazine i can photocopy and send you.

lots of good info, how tos, starting points, etc.

STORMR Pro Staff Member
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Old 11-08-2012, 03:42 PM   #10
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Quote:
Originally Posted by Linesider82 View Post
...Anyone have pics of their shop/bench setup with a general width/depth dimension...
My shop is only about 13' x 11' and it's pretty much dedicated to plug building (I seal & paint in another room in the cellar to get away from the wood dust). I'm not sure my shop pics' would be of help (I went overboard), but I bet some guys have pics' that show really good use of space.
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Old 11-08-2012, 05:44 PM   #11
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My shop, cellar, is a cluttered mess most of the time but works just fine for the hobby. If your space is small you make do. If large you are lucky.

"A beach is a place where a man can feel he's the only soul in the world that's real"
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Old 11-09-2012, 09:30 AM   #12
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No matter how big or small the space.. you'll end up with more than you need.. a bigger space just makes room for more stuff.. don't ask me how I know.

A good run is better than a bad stand!
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Old 11-11-2012, 07:12 AM   #13
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Matt nice lathe. You will find all the info on getting started and as you progress right here on S-B. Call me and take a ride over to my house. I'll show you around the shop.

Billy D.
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Old 01-10-2013, 10:11 PM   #14
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Getting a little closer:
-My fishing buddy Evan did a demo job and scored a working Ryobi table saw for me, missing the fence but that's easy... oddly the owner's manual was sitting on top of the saw.
-Craftsman 10" bandsaw & 5" bench vise were sitting on my doorstep tonight! I tried getting my father to sell me his Delta bandsaw that he used a couple times 15 years ago, but he swears he uses it "all the time". I should have bribed him with pie...
-Craftsman 10" drillpress is somewhere in delivery land.
-My buddy Jack sent a box of (30+/-) 8-12" 1.5" to 2" square blanks of soft maple (furnature discards), a skew, & a ton of different sand paper grades.

Shop setup is next, along with safety items & ventilation. Good thing it's only money... I should have opted for a vise and a small electric chainsaw
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Old 01-11-2013, 06:55 AM   #15
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Matt the obsession begins. Bring over a couple soft maple pieces and I'll turn you a couple Conrad jr bodies. Those "run silent, run deep"!!

Billy D.
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Old 01-11-2013, 07:19 AM   #16
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Be sure to post pictures as you get started ... we love to see new builders quickly go up the learning curve... its a fun addiction!

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Old 02-18-2013, 01:04 PM   #17
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Some Progress & Lathe Centers

Put together a work bench last night, assembled my drill press, then I was going to mount the lathe to the bench but then got distracted by the centers. It is a jet mini lathe, it has a cupped live center but the drive doesn't have a center pin (appears to be missing) which is possible as it wasn't mine.

So my question is.... what are you guys using? a 4 prong with the center point, are you using a cupped live center on the dumb end and if yes what is the distance between the point and the cup? Maybe there is something cool out there that I don't know about...
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Old 02-18-2013, 01:22 PM   #18
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these work great

Packard Woodworks: The Woodturner's Source: Sorby Steb Drive Centers


they also make a live center one

don't have to shut the lathe off between blanks

The United States Constitution does not exist to grant you rights; those rights are inherent within you. Rather it exists to frame a limited government so that those natural rights can be exercised freely.

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It's time more people spoke up with the truth. Every time we let a leftist lie go uncorrected, the commies get stronger.
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Old 02-18-2013, 01:44 PM   #19
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Penn State Industries sells Steb Centers for $20. I paid 3 times that amount for my Sorbey's. The PSI stebs are fine.
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Old 02-18-2013, 02:01 PM   #20
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Bill is right, I got my live steb center there
penn state is cheaper

The United States Constitution does not exist to grant you rights; those rights are inherent within you. Rather it exists to frame a limited government so that those natural rights can be exercised freely.

1984 was a warning, not a guidebook!

It's time more people spoke up with the truth. Every time we let a leftist lie go uncorrected, the commies get stronger.
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Old 02-18-2013, 02:55 PM   #21
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Are you using the 1/2", 5/8" or 1" steb center? seems like 1" might be hair to wide... thanks for the help
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Old 02-18-2013, 04:16 PM   #22
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Quote:
Originally Posted by Mojo7 View Post
Alaskan yellow cedar.
Ditto. I'm sorry but it's all I have used for 15 years. Turns easy and true. You don't have to seal the plugs and I can predict how they will swim just by the way i turn them and their weight.

No boat, back in the suds.
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Old 02-18-2013, 05:02 PM   #23
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1/2" but i do lots of needles

The United States Constitution does not exist to grant you rights; those rights are inherent within you. Rather it exists to frame a limited government so that those natural rights can be exercised freely.

1984 was a warning, not a guidebook!

It's time more people spoke up with the truth. Every time we let a leftist lie go uncorrected, the commies get stronger.
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Old 02-18-2013, 09:17 PM   #24
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Matt I use a 1" steb center primarily. Remember when you use the squares the 1" is fine. I have a 1/2" for dowels (needles). A cupped live center helps prevent wood splitting and have a secure holding pressure on wood. Live center in a steb center are available also @ Penn state. Thats where I buy all my accessories for the Jet, Drill chuck, drive centers, steb centers etc. Occasssionally I use the 4 prong for a better bite on a larger and harder peice of wood. How I prepare the spur is to mark your center, prick punch center hole w/awl then drive the 4 prong spur w/ a hammer to get a good insertion into the wood. Remove 4 prong drive , reset in lathe mount piece into the grooves. This is how all my baseball bat billets are mounted on the big Jet. Never had a fly off or spin out. You surely don't want a fly off with a 5lb 37"X 2 3/4" billet.

Billy D.
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Old 02-19-2013, 10:06 AM   #25
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Billy I would like to buy just one rather than set up using a chuck, unless the collective thought is that for example a 1.50" piece of square stock would spin out while using the 1/2". Then I might consider utilizing a chuck to swap out between making larger plugs and smaller dia plugs like needles. I picked up a automatic awl that can adjust the punch pressure, so far worked real nice on the dozen or so blanks I marked.
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Old 02-19-2013, 11:12 AM   #26
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i RARELY USE THE 1/2" (DOWELS) BUY THE 1" FOR YOUR SPUR DRIVE. STEB DRIVE IS SPRING LOADED CENTER POINT and multi spur points,GRIPS OK. 4 PRONG SPUR CENTER IS BETTER FOR HARDER/ LARGER WOOD WHICH USE PROBABLY WON'T USE ON A 10" JET.

Billy D.
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Old 02-19-2013, 12:01 PM   #27
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Just so you know, after this "ahem" hobby becomes an addiction, thier are 12 step meetings all over. Generally every night of the week. Mostly behind the dumpsters at one of the dunkin donuts in a town near you.

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Old 02-23-2013, 09:03 AM   #28
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So despite not having a center on the lathe drive I couldn't wait any longer for the part delivery.. tapped a stock on with a hammer and turned a couple blanks into needle-ish shapes LOL.

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I used just a regular dust mask & face shield, but would like to get a cartridge style mask. Do you guys use two, one for sawdust, one for sealers?
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Old 02-23-2013, 10:37 AM   #29
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looking good Matt. i use one mask w/'double cartridges. u can use a sawdust mask then one for chemicals/lead. did u use the standard 4 prong drive? if so u will find those hang on to the wood much better but not necessary turning most plug size blanks. for super hard exotic woods the 4 prong drive will eliminate the tool from causing the piece to momentarily stop if too much material is being cut.

Billy D.
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Old 02-23-2013, 11:57 AM   #30
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Looks to me like you got the right drive enter on there. All I use and I have turned 1000's. As far as masks go if no ventilation I would use a cartridge type for dust type applications. I don't use a mask for sealers as I use spar and let them drip semi dry outside and wipe off outside. Then let them dry indoors for a week. If you are going with a more hazardous sealer then use a mask for more toxic stuff. If you get a mask you can usually pop the cartridges in and out for each applications.
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