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Plug Building - Got Wood? Got Plug?

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Old 04-02-2011, 01:46 PM   #1
ProfessorM
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Flaptails

Finished up my flaptails too. I have some larger ones in process but this size I am done with.
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Old 04-02-2011, 01:54 PM   #2
chefchris401
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Nice clean looking plugs prof.

Love the blue cloud ones.
Posted from my iPhone/Mobile device
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Old 04-02-2011, 01:59 PM   #3
ecduzitgood
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OMG

Just beautiful, could I ask where you get the flap tails?
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Old 04-02-2011, 02:01 PM   #4
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Here is how I do the tail wrap as I have kind of given up on the threaded wire thing as it takes way too much time to thread and I think it may be compromised by a big fish as it is such a small thread. I feel the wrapping of the wire is much stronger. Takes some practice for sure but works great, after a while. I also am now anchoring the hanger into the body of the plug so it can't move around which can be aggravating. I pin it into the body now and glue it.
Here are a few pictures as it can be used on other plugs that terminate at the rear of the plug where no rear hook is used. I took pictures so I can review this next year as it seems I always forget how to do it every year so this is for me too.

Here you can see the rear of the plug. You can see the small hole I drill into the plug to anchor the hanger. Then you can see pin in the hole and then the whole set up before it gets wrapped. You can see I am making the grommet but will go to a store bought one after I run out of these. Again time consuming making the components.
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Old 04-02-2011, 02:07 PM   #5
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Here are the flaptails and the components I use to make up the assembly. I will no longer make the grommets as I will modify the hangers to accept a regular grommet. The pins are small stainless nails that I modify so they sit into a countersink in the hanger and are thus flush to the hanger. The flaptails are available from several suppliers. The hangers are not so you will have to hunt around to find something usable or make your own.
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Old 04-02-2011, 02:08 PM   #6
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Does it have any effect on the plug if you change the point where you pin the hanger up vs. down?(you show down in the photo's)
You are a perfectionist for sure, what a nice clean beyond professional look to your work.
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Old 04-02-2011, 02:09 PM   #7
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ok here is the wrap.

First you bring the wire out the rear and then bend it at a 90 a small distance after the grommet. Then you try and fold it over itself back towards the rear end, this is the tough part, and finally flatten it out along itself.
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Old 04-02-2011, 02:15 PM   #8
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then

start to wrap it over itself holding it on the bent part, I use my vise with alum jaws to hold the bent part as it takes a lot of maneuvering to get the wrap done. Can't see how you would do it without one. You then wrap up against the grommet and it will be real tight and then you cut it off flush. The pin holds the hanger tight and the wire pulls it all together for a real tight fit.
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Old 04-02-2011, 02:19 PM   #9
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one more look before it's cut. Thats all folks.
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Old 04-02-2011, 05:12 PM   #10
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Yum! Yum! Yum!!! Your work always amazes me Paul....just beautiful!!!

Almost time to get our fish on!!!
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Old 04-02-2011, 07:05 PM   #11
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That's some very nice work, I like how you chose to pin the flaptail mount.

Douglas
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Old 04-02-2011, 08:34 PM   #12
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Great looking stuff Paul.
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Old 04-03-2011, 07:26 PM   #13
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Very nice Paul

my problem is wrapping the wire that holds the flaptail
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Old 04-03-2011, 07:41 PM   #14
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Wow,,, Those are unreal,,,, Way to Go Paul,,,
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Old 04-04-2011, 09:49 AM   #15
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real simple Bruce once you do a few. Like any of these wraps that are not used very often you need to take some pictures or write it down because it seems like you are doing them for the first time if you haven't done it in a year or so. Took me a while to figure it out again this spring after I thought I had it down pat last year. I'll show you sometime but if I get a few minutes this week I will take a few pics as I go because I need a few more and I am out.

"A beach is a place where a man can feel he's the only soul in the world that's real"
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Old 04-04-2011, 09:53 AM   #16
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Quote:
Originally Posted by ecduzitgood View Post
Does it have any effect on the plug if you change the point where you pin the hanger up vs. down?(you show down in the photo's)
You are a perfectionist for sure, what a nice clean beyond professional look to your work.
although I have not tried it but I would think if you pinned it on top the plug would sit wrong, sideways maybe. It sits in water with tail down and about 1/3 of the plug out of water and line tie down low so on top would probably wreak havoc with that, IMO

"A beach is a place where a man can feel he's the only soul in the world that's real"
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Old 04-04-2011, 09:53 AM   #17
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Real nice stuff Paul.
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Old 04-04-2011, 12:36 PM   #18
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too cool! Like the Pichney reverse cloud.

Nobody calls me Lebowski. You got the wrong guy. I'm the Dude, man.
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Old 04-05-2011, 10:06 AM   #19
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FANTASTIC. the blue cloud
GOOD LUCK GOOD PLUGGIN

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Old 04-05-2011, 05:24 PM   #20
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As always some really nice stuff there Paul.

Quote:
"If people concentrated on the really important things in life, there would be a shortage of fishing poles"
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Old 04-05-2011, 06:03 PM   #21
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I love the body shape of the flaptails. I need to try something with the tie under the chin like that.
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Old 04-06-2011, 03:07 AM   #22
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Paul as always, thanks for the great thread! I just noticed the cool vise. Adjustable angle? Available, I've never seen one.
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Old 04-06-2011, 06:32 AM   #23
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beautiful work paul.

Domination takes full concentration..
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Old 04-06-2011, 09:40 AM   #24
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Quote:
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Paul as always, thanks for the great thread! I just noticed the cool vise. Adjustable angle? Available, I've never seen one.
best piece of Chinese stuff I ever bought. Got it about 20 years ago at Grossmans. Thing is cast iron and heavy as hell and been very handy throughout the years.

"A beach is a place where a man can feel he's the only soul in the world that's real"
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Old 04-06-2011, 10:47 AM   #25
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Quote:
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best piece of Chinese stuff I ever bought. Got it about 20 years ago at Grossmans. Thing is cast iron and heavy as hell and been very handy throughout the years.

That vise looks like the metal workers version of the famous Emmert No.1 patternmakers vice that is hard to find.. Stanley makes a lite weight adjustable vice that only costs $30 at Amazon... looks decent in the Amazon pic... have not seen one in person...

Stanley-MaxSteel-83-069-Multi-Angle-Vise

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Old 04-06-2011, 01:40 PM   #26
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Ya I'm so lame I noticed the vice as well. Long winter.

PS Great looking plugs Paul
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Old 04-07-2011, 03:43 AM   #27
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Thanks guys. I'll check it out.
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Old 04-07-2011, 07:21 AM   #28
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Multi-purpose Vise

Here you go Big D, same color and a cheap price.....

Multi-Purpose Vises (WT)
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Old 04-07-2011, 11:06 AM   #29
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Thats some pretty intense thinking to make it all work. Great stuff and beautiful plugs! Thanks for sharing it.
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