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Plug Building - Got Wood? Got Plug?

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Old 05-01-2004, 08:30 AM   #1
thefishingfreak
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wire bendin help?

i need some tips to get the wire perfect, and consistant on every plug.

i usally put a downward bend, then wrap arround a screwdriver to make the circle. then i make a somewhat feeble attempt at a barrell wrap while holding the tag end in vise grips, with the circle end in the vise.
usually gets smooshed into submission by pliers in the end.
looks like crap, comes out crooked, and ugly. and the plug is ruined!
any tips would be greatly appreciated.
mike

Last edited by thefishingfreak; 02-04-2006 at 11:34 PM..

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Old 05-01-2004, 12:43 PM   #2
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I have to wire up a couple tonite and will take a few pictures to help you out.
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Old 05-01-2004, 01:48 PM   #3
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I start with arse grommet .. couple there look like belly grommet on arse ,thats gotta make it tough ..I use little vice grips to bend wire straight up vertical ,,Then round nose plyers to bend round.. Walk over to a phillips screw driver (size I like loop) I have clamped in a heavy vice horrzontal . I put the loop over the screw driver and with small vice grips on tag end, I cinch it tight wrapping tag end around loop base as neat as I can .. Newelly show pic however u do it ..
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Old 05-01-2004, 04:04 PM   #4
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I like the ass on those plugs. The finish is nicer then my car
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Old 05-01-2004, 04:10 PM   #5
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Ok, here goes. First I bend the wire at approximately a 45 degree angle to the plug. Sorry I deleted this picture without saving it. Next I grab the wire at the bend with my round nosed pliers and bend it back over.
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Old 05-01-2004, 04:11 PM   #6
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I then grab the wire with my left handdd and pull it around the pliers
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Old 05-01-2004, 04:14 PM   #7
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Next I pull wire around base of the loop that is formed. Do this a couple of times.
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Old 05-01-2004, 04:16 PM   #8
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Last step is cutting the wire. I do this with a pair side cutters used by rodbusters (Ironworkers) I try to cut the wire as tight to the loop as possible
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Old 05-01-2004, 04:22 PM   #9
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The way I am holding the pliers in pictures is only to make it easier to see. I actually hold them in a regular manner(did I word that right)
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Old 05-01-2004, 04:31 PM   #10
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now that looks nice!
i'll have to pick up some of those round nose pliers.

thank you very much
gonna cut 'em all, and try again
mike

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Old 05-01-2004, 04:45 PM   #11
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these pliers came from Sears. ($10) Knippex makes a bigger pair that are like 25 bux but not as easily available
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Old 05-01-2004, 07:52 PM   #12
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shave your knuckles ..
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Old 05-01-2004, 07:56 PM   #13
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Last edited by capesams; 05-11-2004 at 06:10 AM..

BOAT fish do count.
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Old 05-01-2004, 08:00 PM   #14
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when u 2 getting divorced
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Old 05-01-2004, 11:04 PM   #15
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mike, those are bloody hot.
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