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		| Plug Building - Got Wood? Got Plug? |  
	
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		|  01-27-2009, 01:06 PM | #1 |  
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				ball bit for poppers
			 
 What kind of ball bit do you use to make these?  Never did this before and was wondering what the right tool and process is.  thanks
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		|  01-27-2009, 01:28 PM | #2 |  
	| Covered in Sawdust 
				 
				Join Date: Jan 2008 
					Posts: 358
				 | some use ball rasps.  I use a Frued Round Nose router bit...expensive though.  I haven't been able to find a big ball rasp for big poppers. |  
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		|  01-27-2009, 01:32 PM | #3 |  
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				Join Date: Mar 2008 Location: S. Boston, MA 
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				 | look for kutzall sphere burr
 they're on ebay from time to time, maybe amazon too. Thats what i use, there are many different methods though. Someone else ground down a spade bit to cut them, or like Krinkle you can use a cove router bit with the guide bearing removed.
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		|  01-27-2009, 01:55 PM | #4 |  
	| Covered in Sawdust 
				 
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	Quote: 
	
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					Originally Posted by go4broke44  look for kutzall sphere burr
 they're on ebay from time to time, maybe amazon too. Thats what i use, there are many different methods though. Someone else ground down a spade bit to cut them, or like Krinkle you can use a cove router bit with the guide bearing removed.
 |  It's actually not a cove bit.  It's a round nose bit.  here's a website to look at.
http://www.freudtools.com/p-180-round-nose-bits.aspx 
I haven't heard of the kutzall burr...i'll have to check it out. |  
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		|  01-27-2009, 04:08 PM | #5 |  
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				 | do you have a fence or something set up so that bit doesn't wander? I would think the chance of it walking off the end of the lure, and into your hand would be high!  |  
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		|  01-27-2009, 04:13 PM | #6 |  
	| Super Moderator 
				 
				Join Date: Sep 2003 Location: Georgetown MA 
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				 | Nothing like looking down and seeing Fresh Knuckle Meat all over the tool.... 
I use one of Salty's balls   to cup my Popper Mouths......works Great |  
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"If you're arguing with an idiot, make sure he isn't doing the same thing."
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		|  01-27-2009, 05:10 PM | #7 |  
	| Canceled 
				 
				Join Date: Jun 2003 Location: vt 
					Posts: 13,454
				 | I use the reground spade and would even with a ball bit. It is a way better cutting edge that won't load up like a ball bit, regrind the point so it does'nt cut and will follow the thru hole. |  
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		|  01-27-2009, 08:40 PM | #8 |  
	| Covered in Sawdust 
				 
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					Posts: 358
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	Quote: 
	
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					Originally Posted by go4broke44  do you have a fence or something set up so that bit doesn't wander? I would think the chance of it walking off the end of the lure, and into your hand would be high!  |  I start it with a same size forstner bit so it doesn't wander.  No knuckle meat....YET  |  
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		|  01-27-2009, 09:47 PM | #9 |  
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	Quote: 
	
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					Originally Posted by go4broke44  do you have a fence or something set up so that bit doesn't wander? I would think the chance of it walking off the end of the lure, and into your hand would be high!  |  If you use the router bit with the bearing on the end, take the allen screw and bearing off. The stub will center the bit in the nose wire hole. Just gotta be careful no matter what tool is spinning. |  
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If I knew I was going to live this long, I would have taken better care of myself!!
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		|  01-27-2009, 10:00 PM | #10 |  
	| Registered User 
				 
				Join Date: Oct 2005 Location: Vineyard Haven 
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				 | Jim, I use a spherical burr from Foredom. I go the coarse ball and let me tell this thing is no joke. I hold the popper perpendicular to the ball while it in the drill press. Very unforgiving. If your not careful, your popper face will be 2" deep.
 Use a 1/2 drill bit first then use the burr to finsh.
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		|  01-28-2009, 09:12 AM | #11 |  
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				Join Date: Mar 2008 Location: S. Boston, MA 
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				 | I have the green one pictured here, kutzall extreme 1"  
No problems with sawdust loading up the ball at all, maybe because the green is the most coarse one. I use the same method as smac, except I don't start the hole at all, just go right to it. 
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		|  01-28-2009, 09:57 AM | #12 |  
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				Join Date: Jul 2002 Location: Indianapolis, IN 
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				 | http://easyburs.com/
Great product......Fair pricing.
 
Bernzy |  
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		|  01-28-2009, 10:17 AM | #13 |  
	| Super Moderator 
				 
				Join Date: Sep 2003 Location: Georgetown MA 
					Posts: 18,225
				 | Those are very similar to what I use.... |  
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"If you're arguing with an idiot, make sure he isn't doing the same thing."
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		|  01-29-2009, 02:39 PM | #14 |  
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				Join Date: Jan 2009 Location: NJ Shore 
					Posts: 21
				 | i use the router bits minus the guide bearing method. just drill a pilot hole 1st that is big enough or they can walk a bit. then i just sand a lot. its a bit crude but does work. and yes i have had the bits bite into my hand so put the plug in a vise or something. |  
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		|  01-30-2009, 09:27 AM | #15 |  
	| Registered User 
				 
				Join Date: Jan 2007 Location: Reading Mass/Newburyport/merrimack river 
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	Quote: 
	
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					Originally Posted by go4broke44  I have the green one pictured here, kutzall extreme 1"  
No problems with sawdust loading up the ball at all, maybe because the green is the most coarse one. I use the same method as smac, except I don't start the hole at all, just go right to it. 
  |  Thats exactly what I use and the way I use it, jut got for it, no pre cupping.... quick and efficient... |  
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A good run is better than a bad stand!
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		|  01-30-2009, 10:14 AM | #16 |  
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				Join Date: Sep 2001 
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				 | I would think it would wander...do you have a vise on your drill press? |  
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		|  01-30-2009, 12:33 PM | #17 |  
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				Join Date: Jan 2007 Location: Reading Mass/Newburyport/merrimack river 
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	Quote: 
	
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					Originally Posted by Mr. Sandman  I would think it would wander...do you have a vise on your drill press? |  
 The green is so aggressive that it only takes a light touch to get it to  work, hardly any pressure is needed to to get the job done... |  
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A good run is better than a bad stand!
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		|  01-30-2009, 01:18 PM | #18 |  
	| Uncle Remus 
				 
				Join Date: Mar 2003 Location: Lakeville Ma. 
					Posts: 14,773
				 | and where do you purchase such a tool Joe? I need one. Thanks |  
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		|  01-30-2009, 03:38 PM | #19 |  
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				Join Date: Jan 2003 Location: Hard aground 
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 Plugs Rule   |  
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		|  01-30-2009, 06:21 PM | #20 |  
	| Uncle Remus 
				 
				Join Date: Mar 2003 Location: Lakeville Ma. 
					Posts: 14,773
				 | i just ordered one on e bay for 12 bucks including shipping. 1 inch size. Kutzall |  
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"A beach is a place where a man can feel he's the only soul in the world that's real"
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		|  01-31-2009, 09:18 AM | #21 |  
	| Certified Mass-hole 
				 
				Join Date: Jun 2003 Location: Jackson, NJ but born and raised in Massachusetts. 
					Posts: 1,223
				 | What do you finish with? The silver Kutzall I have looks like I cupped the plug with a chainsaw.  |  
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		|  01-31-2009, 11:15 AM | #22 |  
	| Registered User 
				 
				Join Date: Jan 2003 Location: Hard aground 
					Posts: 1,362
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	Quote: 
	
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					Originally Posted by Charleston  What do you finish with? The silver Kutzall I have looks like I cupped the plug with a chainsaw.  |  A light touch using the gold or you could again with (silver) a light touch rotate the plug on the burr.  
If you notice a high cutter thats putting in a line file the offending "burr" down a little. Some of these burrs need tuning but well worth the small effort. |  
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 Plugs Rule   |  
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