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Plug Building - Got Wood? Got Plug?

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Old 01-25-2007, 08:59 AM   #1
PatrickD
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I just finished epoxy sealing and priming. Now for the big decision. How are they gonna be dressed??

I was thinking maybe white sparkle with a little pink on the sides??
or maybe black over gold scale?? or maybe my favorite trick color shifting chameleon with a gold eel belly???? I dunno

I'll think of something...

Digger
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Old 01-25-2007, 10:57 AM   #2
John E
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I just finished epoxy sealing and priming. Now for the big decision. How are they gonna be dressed??

I was thinking maybe white sparkle with a little pink on the sides??
or maybe black over gold scale?? or maybe my favorite trick color shifting chameleon with a gold eel belly???? I dunno

I'll think of something...

Digger
Digger,

Do you mean the "heat the wood and dip in epoxy sealing method"? What kind of epoxy are you using? I always thought of trying it but just assumed it was too messy.

John
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Old 01-25-2007, 11:42 AM   #3
ProfessorM
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P. are those thin Dannys, Gary2 type. Very nice. I am sure your paint will be pretty.

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Old 01-25-2007, 08:04 PM   #4
Slipknot
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That sounds good


"or maybe my favorite trick color shifting chameleon with a gold eel belly????"

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Old 01-25-2007, 08:30 PM   #5
PatrickD
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John E, That's right. I heat the plug blanks in a toaster oven to about 225 deg. Then I slather on epoxy inside and out. I was using Systems 3 Clear Coat. It is very thin and it penetrates deeply into the blank. After about 15 minutes I just wipe off any excess. There isn't much because nearly all of the epoxy soaks into the wood. If you try it, be sure to run a piece of coat hanger down through the through wire hole and drag a pice of sheet metal (I really use an old lip) through the lip slot to be sure that nothing gets plugged up. It's not as messy at it sounds. I wear surgical gloves to keep my hands clean. The plus side is that your plugs become nearly bulletproof, and they are ready to prime in about 12 hours instead of days or weeks that are needed to dry after an oil bath soak.
I am now using West Systems with the 105 resin and the 207 specialty hardener. I like the way it mixes and the pumps on the containers make measuring idiotproof (and I need that ) Big Rock turned me onto the West Systems stuff. It's pricy to get started with it but it's worth it.

Professor M, You gotta ask Gary about that. I think he borrowed some of that "Slim Plug" of his from me. Not the other way around I could be wrong though..Great minds think alike Ours are similar, but mine is a little longer, and the front end is more rounded , and I use a pikie lip where Gary makes his own. Mine is kinda snakey on top where Gary's has a tighter swim. It's funny. He and I were just comparing the 2 plugs in my shop the other night. He made the mistake of leaving one of his blanks behind for me I made some extras Paul and you're on the list.

OK Slip. You got it.. Super cool trick chameleon paint it is.

Patrick aka Digger

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Old 01-25-2007, 08:52 PM   #6
Woodbuster
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John E, That's right. I heat the plug blanks in a toaster oven to about 225 deg. Then I slather on epoxy inside and out.
Patrick,
Do you try to get it in the thru wire hole with a pipe cleaner or something? Also I like the idea of West System epoxy. I have some left over from a strip canoe that I used the special non yellowing hardener on. I have never had a bad mix with that stuff. The pumps work great!!
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Old 01-25-2007, 09:19 PM   #7
PatrickD
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When the plug is hot, I let the epoxy run off the brush into the nose and the tail till it runs out one end or the other. I have a 1.8" dia stainless rod that I slide back and forth a few times to make sure that the epoxy is well worked into the through wire hole.

Patrick
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