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Plug Building - Got Wood? Got Plug?

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Old 01-26-2009, 05:33 PM   #1
Diggin Jiggin
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Posts: 14 Not sure what brand you are using but most plumbers epoxy cures wet. Wait a while for it to set a bit then shape, smooth it out using finger and water, don't even need sanding. Washes away easily.


This tip was from Lapala ... tried it and it worked good ... nice looking darters .. weighted ? hydro orientated ?
Thanks Eddie, I'll try that next time.

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DJ, those look incredible. Very nice work. I have to concur with Finatic, that squid looks killer.

How'd you cut the slope? Do you leave the square ends on when you cut it and use a jog of some sort?

I really like what you do to cover the tail wraps.
I think lots of the NJ guys do the epoxy on the tail to seal it up. I really like the look and hopefully they'll hold up a bit better.

As far as the jigs go... I'm not sure how to post a link but I had a thread a month or so ago that showed how I was holding the blanks square.
http://www.striped-bass.com/Stripert...ad.php?t=54143

I then rip the 45 on the table saw and I made a little jig to help me draw the slope I wanted. Then I cut the slope free hand on the bandsaw and just smooth it out on the belt sander...

I'll take a pic of the jig after dinner...
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Old 01-26-2009, 05:54 PM   #2
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I like those a lot Dave. I think you did a fine job. Not the easiest plug to master, good luck with them.
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Old 01-26-2009, 07:15 PM   #3
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Elegant plugs.
Watch out with the Mirror Coat. It is very hard and will crack when the plug expands and contracts with use.
Clear coat is murder in the cold. Also very sketchy over any scratch coat. Also is very fussy to mix in small aliquots (use a scale 4.3:10 ratio). Add the resin to the hardner, not vice versa. Avoid silicone (like in a syringe or on plastic mixer sticks), avoid wood (which absorbs the hardner faster than the resin), clean your cups/brushes with alcohol, rotate it in a dry warm room. Takes about 8 hours to dry. I still haven't mastered it ( I run into drag marks/clumps if I touch up a plug within several minutes, and persistent bubble acne when dry unless I torch it....which pulls it away from sharp edges such as on a darter/slopehead). ETex is easier, but thicker.
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Old 01-26-2009, 07:38 PM   #4
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Elegant plugs.
Watch out with the Mirror Coat. It is very hard and will crack when the plug expands and contracts with use.
Clear coat is murder in the cold. Also very sketchy over any scratch coat. Also is very fussy to mix in small aliquots (use a scale 4.3:10 ratio). Add the resin to the hardner, not vice versa. Avoid silicone (like in a syringe or on plastic mixer sticks), avoid wood (which absorbs the hardner faster than the resin), clean your cups/brushes with alcohol, rotate it in a dry warm room. Takes about 8 hours to dry. I still haven't mastered it ( I run into drag marks/clumps if I touch up a plug within several minutes, and persistent bubble acne when dry unless I torch it....which pulls it away from sharp edges such as on a darter/slopehead). ETex is easier, but thicker.
Its funny I don't usually do a scratch coat but I did on these. Maybe that was the problemw ith the clear coat. Last year I had good luck with the clear coat just flipping them a few times, no spinning.

I had tried to make a thicker darter to get to the 3.5 oz mark. There was a lot of bouyancy in the back, so then I put a small tail weight in. Then it would surf so I put a slug of lead under the nose. That seemed to correct it but I don't think it will cast as long as a thinner longer one so I may go that route. I've got one with lead and one without ready to test and compare. I just hate having more than 1 belly treble. 1 always seems to find me...
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Old 01-26-2009, 08:24 PM   #5
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To make that mid "hanger" do you use that soft wire and pull it thru the hole? ( I am guessing)

I like the "lines" on those darters, well done.
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Old 01-26-2009, 07:27 PM   #6
Diggin Jiggin
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Hi Bruce Last year there were macks in the eddy where I jig opposite you. Hopefully they'll hang around this year too.

Here's the jig I made to get the slopes consistant. This is similar to the one George posted in that other thread. One side has the slope for the 1 1/8 ones, the other side is for some that are closer to 1 1/4..

After I make the lip cut on the table saw I put the blank in the box, draw the slope. Cut it on the bandsaw leaving the line, then a little sanding to remove the line and bring it back to the box and see how close I got.
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