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Plug Building - Got Wood? Got Plug?

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Old 12-18-2009, 03:50 PM   #1
angler229
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Paul, any chance I can crash the party, I would like to see some of the ideas you have come up with.
Mike, same offer Paul made, though I'm sure his toys are much better than mine.
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Old 12-18-2009, 04:20 PM   #2
Back Beach
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Paul, any chance I can crash the party, I would like to see some of the ideas you have come up with.
Mike, same offer Paul made, though I'm sure his toys are much better than mine.
Thanks Danno!
Sounds like next week I'm going on a main streets and back roads plug shop tour...kind of Peter Meheegan-like. I did get one look at PM's shop, which kind of lit the fire for me.

It's not the bait
At the end of your line
It's the fishing hole
Where all the fish is blind
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Old 12-18-2009, 04:35 PM   #3
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First. You ain't nuthin if you can't X-Ray other people's secret intellectual property so see Numby

Second, Ross's Shopsmith might not be a bad start ??

Third, apply more to it than i have. My first plug is awesome but it is still under construction

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Old 12-20-2009, 07:19 AM   #4
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First. You ain't nuthin if you can't X-Ray other people's secret intellectual property so see Numby
In the coming months I plan on feigning a number of broken bone injuries...hopefully I don't die from radiation exposure..

Last edited by Back Beach; 12-20-2009 at 02:52 PM..

It's not the bait
At the end of your line
It's the fishing hole
Where all the fish is blind
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Old 12-20-2009, 09:32 AM   #5
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You know, being a rebel guy and all you might want to look into balsa wood handcarves. It is not very tool intensive (a coping saw, small gouge (or dremel), some glue, clamps, sandpaper, and a small rasp or microplane will get you started) and the guys who get skilled at it can turn out some very impressive stuff (think Rapala and Bagleys). Check out the SOL thread from Finland, and Tackle Undergrounds site on plug building. Would also let you build freshwater stuff (where eels are a disadvantage) and fool around with swimbaits.

You start with flat stock 1/2 the width of your plug, trace and cut out your shape twice (one for each 1/2), gouge a wire and weight and hook hanger hole, bend and place your wire and weight, glue together, then shape with the rasp, seal with proprionate (disolved plastic), foil, paint, seal again, glue in a lip, and give it to me.

Have a try. I'll let you know how you are doing.
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Old 12-20-2009, 09:50 AM   #6
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Here's another way to go ...Husky from TU site sent me a foam plug you could hit with a hammer .. Forget about moisture meters and Hydro Shmydro .. Always wanted to try this .. handcarve a proto ,,,make a mold (silicone /plaster).. lay your thru wire/weighting in and mix and pour in your foam . Make a bunch playing with the weighting .. After you get what you like .. make a bunch exactly the same .. no wood issuses ... handcarve proto is inexpensive to get into .. Spoke shave ,,, jigg,, vice ,, sand paper .. You use the 16lb. foam Mike ... might be right up your alley..

Urethane Foam , Expanding Marine Polyurethane Foam
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Old 12-20-2009, 02:55 PM   #7
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I actually saw some cowboy knock offs made from pvc somewhere. Not sure how they work, but I thought it was a good idea.

Why are you guys trying to steer me away from wood? You afraid I'll drive the price of lumber too high and you'll have to resort to eels?

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Old 12-20-2009, 06:07 PM   #8
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Quote:
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Here's another way to go ...Husky from TU site sent me a foam plug you could hit with a hammer .. Forget about moisture meters and Hydro Shmydro .. Always wanted to try this .. handcarve a proto ,,,make a mold (silicone /plaster).. lay your thru wire/weighting in and mix and pour in your foam . Make a bunch playing with the weighting .. After you get what you like .. make a bunch exactly the same .. no wood issuses ... handcarve proto is inexpensive to get into .. Spoke shave ,,, jigg,, vice ,, sand paper .. You use the 16lb. foam Mike ... might be right up your alley..

Urethane Foam , Expanding Marine Polyurethane Foam
I have tried the foam,it works well.
PVC rod works well but the dust and dioxin created when working with it is enough for me to stay away from using it.
The top secret laminating process has been around a while,1925 to be exact...good idea for curtain rods but as with all laminates it's only as good as the substrate used and in time will fail.Same principal as shrink wrap except chemicals are used to soften the material as opposed to heat.
Alumilite makes a product called super plastic and although i haven't tried it yet no question i will break down and buy some.
Here is a link to a video

In the end i have tried everything from delrin to phenolic material and always go back to wood

Last edited by StriperSniper; 12-20-2009 at 06:09 PM.. Reason: fixed link
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