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Plug Building - Got Wood? Got Plug?

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Old 03-08-2010, 12:49 PM   #1
Grapenuts
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all these problems wood disappear if u just shot it right outside..no back presure from bags or cans to interfear....it's called mulch and I don't care what part of the country your from,it's what makes loam.
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Old 03-08-2010, 03:01 PM   #2
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Finally grounded my DC this past weekend after having the kit for 6 months. Never felt like I turned enough to cause a problem but I'm usually the example whenever I think like that.

I also changed from T's to Y's after seeing a friends setup that he uses for making cutting boards. Also wish I paid up and got metal blast gates when I purchased the plastic kind.

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Old 03-08-2010, 05:21 PM   #3
Diggin Jiggin
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I run a shop vac, but only once or twice a year.
Ahhh shop envy...
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Old 03-08-2010, 07:43 PM   #4
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Bought my grizzly cyclone dec 08 but couldnt afford the ductwork untill dec 09. gave me plenty of time to concider duct design. " Bills cyclone" web page has lots of info.
my take on it: keep the ducts as large as possible for as long as u can. if and when you do get down to 4" plastic, try using stickey foil tape inside and out of the pipe with a screw or bolt to connect the 2 for a ground.
if u stay with a 7 or 6" duct, there's a huge diff. in volume when u bush that pipe down to 2.25" ( shop vac hose) your shop vac will have more suction than the dust system.big impeller=big duct
I started my woodshop in 1988 but never felt i needed a DCS untill i started turning lures a few years ago. wrong.shulda done it sooner .cough cough.
GF
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Old 03-08-2010, 10:20 PM   #5
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Quote:
Originally Posted by Grapenuts View Post
all these problems wood disappear if u just shot it right outside..no back presure from bags or cans to interfear....it's called mulch and I don't care what part of the country your from,it's what makes loam.
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Old 03-26-2010, 11:17 AM   #6
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The up grade

Now that I've been using it for a few weeks, and have recieved several PM's and questions about the new system, I'll share what I've done...in pictures.

the new DC is a PSI 1500 cfm single stage powered by a 2 HP motor turning a 12" steel impeller.. the inlet is 6" and coinsides nicely with my 6" Main trunk duct work... I originaly wanted to install a cyclone, but I have height limitations and a cyclone with enough cfm simply wont fit... this one make it by 1/2"... I chose a 1 micron canister type that is 40" tall and gives superrior filteration to a bag type, a disposable bag catches the debis that is drawn in or shaken from the canister...I've included the fan curve with my first photo...
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A good run is better than a bad stand!
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Old 03-26-2010, 11:22 AM   #7
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pictured are the main ducts and the branches, because I had over 40' of plastic, i did utilize it for the branch ducts that could accomodate 4" restrictions...notice the spiral wrap of bare copper on the pipe, ther is also a ground wire on the inside, they are mated externaly and grounded to the main pipe which is in turn grounded to the collector , each branch is also terminated at each machine..
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A good run is better than a bad stand!
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Old 03-26-2010, 11:25 AM   #8
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the first branch terminates at the lathe and a floor sweep directly under the lathe, aluminum blast gates control the flow to either duct...
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A good run is better than a bad stand!
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Old 03-26-2010, 11:31 AM   #9
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the first shot is kind of a long view of the duct work as it travels away from the DC...

Next picture is of a small hood I affixed to the chop saw, this was problematic and took several tries to get it right.. now it is nearly perfect..

on the same table, controlled by it's own drop and blast gate is the drill press...
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A good run is better than a bad stand!
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Old 03-26-2010, 11:36 AM   #10
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next is the beast that started all the trouble, the planer..this thing always made a mess, and clogged the pipe... no longer, i made the hood from a forced hot air floor sweep..because of the volume needes ( 550 -600 cfm) I ran a 6" duct to the drop, a 5" blast gate and 5" pipe...
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A good run is better than a bad stand!
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