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Plug Building - Got Wood? Got Plug?

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Old 02-26-2011, 10:40 AM   #1
Mokes
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There are many ways and none are right or wrong but this is what works for me. Mark nose center and tail center and then through drill on the lathe. Then take a 1/4" forstner and drill your belly hole to where you bottom out just at the through wire hole. I don't like to be too deep. The 1/4" looks small but is plenty big, any bigger and your hangers will be bigger and tend to fold. Keep them small. You don't want the hanger to be too loose or you will have trouble keeping it centered when you fill it. I did a long post with pics at the other place on this [drilling and weighting handcarveds]. A small 1/8 inch s/s rivet head makes a great tail grommet for thin tailed baits. If you need metal for lips and some rivets pm me. I could throw a hanger or two in to let you see how I make them.
Thanks Ted, I will go look it up. I can make the lips, though mine are kind of cavemanish. I have 1 SS piece you gave me left and I have a huge sheet of it that is kind of dinged that was given to me last fall, but it's workable with a hammer.

I have a hard time imagining making hook hangers that small with my thorugh wire, but maybe I just need to make that jig and muscle it.

I can buy some rivets I'm sure. Probably pretty cheap? Can you find them at Home Depot you think?
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Old 02-26-2011, 11:46 AM   #2
numbskull
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It is very easy to drill those interconnecting angles if you use a drill press and a center pin (which you move off center to intersect your target). Do a search, it is all there.
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Old 02-27-2011, 08:50 AM   #3
bennyraw
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Get thinner gauge wire for your hangers, the prebent stuff is too stiff for hangers.
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Old 02-27-2011, 06:13 PM   #4
FrankR
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I drill the thru wire hole after shaping the plug using the center pin/drill press method that numbskull recommends, and finish with a hand drill. Learned it from a post by rockfish.

On my larger handcarves I drill a 3/8" hole for my hangers, smaller sized holes on smaller plugs, down to 1/4", fill all holes with epoxy, no gromments.

I make my hangers using round nose pliers, real easy once you know how, learned from Ted.

Rivets are available from lure parts,they have two sizes, they are used on buzzbaits, both sizes are good to have.

I'll try and post a photo of the drill press method later, got to find them ?????
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Old 02-27-2011, 07:01 PM   #5
FrankR
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Oh yeah, I use a 5/32" drill in the front, drill 1/2 way, then use a 1/8" from the rear end and hopefully meet in the middle. If you miss don't panic, using the drilled out belly holes usually you will be able the snake the wire thru. Some photos of the drill press set up.
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Old 02-28-2011, 08:50 AM   #6
Rockfish9
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you can also use epoxy pockets.... I use them on my small darters and peanut bunker hand carves...

A good run is better than a bad stand!
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Old 02-28-2011, 09:48 AM   #7
JFigliuolo
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you can also use epoxy pockets.... I use them on my small darters and peanut bunker hand carves...
That would be my choice. I use them on some swimbaits. They are very strong.

Good judgement comes from experience, and experience comes from bad judgement -- Keith Benning
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