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How To and Favorite Plug Forum Guides This location is for Plug Forum How-To and Step by Step guides as well as popular informational threads

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Old 01-11-2008, 08:08 PM   #1
numbskull
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Pichney Danny Guts

Cost me two BM large dannys and an eyeless 2oz BM darter, all new in a package to learn this. Enjoy. 3/8 x 3/4, 3/8 x 5/8.
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Old 01-11-2008, 08:12 PM   #2
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George you are a good man. I was just wondering about those plugs the other day. Now I need the dim. for the lips. Thank you. Did anyone die while they were waiting to get into x-ray today. Must have been a bitch putting that top thru wire in

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Old 01-11-2008, 08:18 PM   #3
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George you are a good man. I was just wondering about those plugs the other day. Now I need the dim. for the lips. Thank you. Did anyone die while they were waiting to get into x-ray today.
Stop by and you can measure them yourself. I can only get them accurate to a few thousandths.
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Old 01-11-2008, 08:21 PM   #4
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What no house calls. Bring them to the fest and I will do just that and make a template too of the profile. Your the best

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Old 01-11-2008, 08:50 PM   #5
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sorry it cost you George ... I got the big danny ... I turned some out of White Ceadar .. thank you ..

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Old 01-11-2008, 11:24 PM   #6
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I'm not sorry, Eddy. I'd trade a BM for a Pichney any day. Always go to the source.
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Old 01-12-2008, 01:32 AM   #7
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How the hell did he drill that through wire hole like that?

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Old 01-12-2008, 06:44 AM   #8
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Don't clear your chips, use a slow drill speed, a dull drill and push hard. Works particularly well for those bottle plugs you want to make into reverse atoms.
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Old 01-12-2008, 08:17 AM   #9
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In some of my smaller needles I melt the lead in a small ladle and pour it directly into the holes after the plug is wired. I bet you could do the same thing on that danny, and then you would not need to bend the wire and do the drilling the way he did to get it above the belly weight.

Last edited by Diggin Jiggin; 01-12-2008 at 08:18 AM.. Reason: cuz I can't type.
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Old 01-12-2008, 08:47 AM   #10
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The belly weights appear to be dead center .. Are they George ?

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Old 01-12-2008, 09:17 AM   #11
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Quote:
Originally Posted by #^&#^&#^&#^&#^&#^&#^&#^&#^&#^&#^& View Post

You can even see the drill angle in the picture. Front is drilled on a jig and the rear is drilled straight.
Why ? .. so front hanger is deeper ? ... to avoid necessary humungus belly weight ? probably both . ..Numby .. those weights dead center ???,, drilling today ..

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Old 01-12-2008, 09:19 AM   #12
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Don't clear your chips, use a slow drill speed, a dull drill and push hard.
I've done that .. comes out the eye hole ...

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Old 01-12-2008, 09:42 AM   #13
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Quote:
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I've done that .. comes out the eye hole ...
Me,too. And then I get a new hand hole..then, but not happy..

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Old 01-12-2008, 09:47 AM   #14
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If you look close enough there are 2 wire holes drilled from the front. Looks like one was drilled straight thru the whole plug on center and then another was drilled from the front on the angle for the lip to meet the straight thru hole eventually.

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Old 01-12-2008, 11:29 AM   #15
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Quote:
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..Numby .. those weights dead center ???,, drilling today ..
No, Eddy, they are at the balance point of the rigged plug. That is a shade under 2 7/8" back on the medium and 3 5/16" back on the large. Everybody does it the same on this shape plug.

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Old 01-12-2008, 12:01 PM   #16
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On the smaller one, does it look like the molten lead ran aft a little? Maybe the hole was doubledrilled, didn't hit right the first shot, left a bigger space for lead to run into?

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Old 01-12-2008, 01:22 PM   #17
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Yeah Fred I think you are right. Not the most precision job but then again they are only fishing plugs and the end result is all that matters.

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Old 01-12-2008, 01:42 PM   #18
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I have had an idea to rout the hole in the belly of plugs with the kind of bit that you use to hang a picture with, it is T shaped and leaves a slot, this way the lead does not have to be so deep that it hits the thru wire and follows it as you pour it in, and also because of the way it's done it can never fall out. I suppose it has to be for large plugs only because that bit is good size.

I think the way that offset wiring is done, is done that way to keep the swivels at a certain height so they are even and don't stick out too far.
I did that on a small danny long ago.

good stuff George
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Old 01-12-2008, 01:47 PM   #19
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Actually I think the weight was drilled through and that is a curled lead chip. Pretty sure it was not poured into the plug (the top of the weight would be the shape of a drill point if it had been), but a more recent renowned builder did use that technique.
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Old 01-12-2008, 01:51 PM   #20
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I have had an idea to rout the hole in the belly of plugs with the kind of bit that you use to hang a picture with, it is T shaped and leaves a slot, this way the lead does not have to be so deep that it hits the thru wire and follows it as you pour it in, and also because of the way it's done it can never fall out. I suppose it has to be for large plugs only because that bit is good size.

I think the way that offset wiring is done, is done that way to keep the swivels at a certain height so they are even and don't stick out too far.
I did that on a small danny long ago.

good stuff George
When I poured lead directly into plugs I used to use a 1/4" dovetail bit to make the bottom of the hole bigger so it would not fall out.
Worked.

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Old 01-12-2008, 02:03 PM   #21
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For you guys who want to pour directly and deep think pull wire (.094"). Here is a closeup of an expensive needle that was made that way.
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Old 01-12-2008, 02:08 PM   #22
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If you prefer to drill through lead, drill your through wire hole first, then use a long 1/8" bit with the cutting tip hand ground on your grinder to a longer point powered by a plug-in electric hand drill at full speed so it doesn't bog down and seize. Works like a charm.
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Old 01-12-2008, 10:18 PM   #23
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Excelent thread George Thanks!

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Old 01-13-2008, 12:05 AM   #24
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excellent post

thanks george

its no ones fault
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Old 01-13-2008, 10:18 AM   #25
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a belly weight is meant to be a keel to keep the plug from rolling. A tall narrow belly weight's effectivenesses is far less to stop roll as compared to a wide weight close to the belly. The closer you get to the center of a plug(around the through wire)- the only thing the lead is going to do is make it heavier and maybe stabilize the plugs ability to wiggle from the middle of the plug and not from the nose (like a pikie).

go x-ray a beachmaster danny and you will see a huge difference in the belly weight.

id take a beachmaster danny over a pichney danny anyday, unless it is painted one color
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Old 01-13-2008, 01:56 PM   #26
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Quote:
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For you guys who want to pour directly and deep think pull wire (.094"). Here is a closeup of an expensive needle that was made that way.
Yeah, expensive but worth it.

Have thought about direct pour myself, but worry about the overspill into the through wire hole and issues compromising the sealer coat, not to mention the hassles of handling hot lead.

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Old 01-13-2008, 04:13 PM   #27
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Why not just do what I do, make the slug a bit wider and shallower and then you're all good.

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Old 01-13-2008, 05:37 PM   #28
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go x-ray a beachmaster danny and you will see a huge difference in the belly weight.
No need, I've got those, too. The internet is not the place to post those pictures, however. Let's just say, the bottom of that weight is not where I was expecting it to be.
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Old 01-13-2008, 05:44 PM   #29
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For you guys who want to pour directly and deep think pull wire (.094"). Here is a closeup of an expensive needle that was made that way.
Wonder how that was done? I don't see any easy way.
Somehow the holes were plugged and as you say a pull wire inserted.

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Old 01-13-2008, 06:17 PM   #30
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Why not just do what I do, make the slug a bit wider and shallower and then you're all good.
Right...

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